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Current is applied to the electrolytic cell plates causing trace amounts of the plate material to be dissolved into the water. The action is similar to adding separation chemicals (polymers) to a chemical treatment system but much less expensive.

Coagulation-As previously defined, the electrical current and trace dissolved metals from the electrolytic cell plates, causing the suspended matter to come together, forming larger particles. Flotation – During the reaction in the cell housing, oxygen bubbles are formed and attached to the coagulated matter, causing it to rise to the surface in the separation tank where it is removed and transferred to the sludge holding tank. The air bubble separates from the separated contaminant allowing it to sink to the bottom of the sludge holding tank where it stays until it is properly disposed off.

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Special Features of the Electro Coagulation Process Plant:

  • Chemical Free, Non Biological
  • Skid Mountain Modular in Construction
  • Start Stop at user own will and user friendly
  • Custom Designed based on the Volume of waste water
  • Easily Expendable
  • Can be Retrofitted in the existing facility
  • Small Foot Print
  • Very Law Operating Cost
  • Less requirement of civil construction
  • Simple & Easy to operate and maintain
  • Sludge production can be 30-70% LESS voluminous compared to chemical processes
  • Non-selective process on a wide variety of contaminants
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    Function of Electro Coagulation Process Removes:

  • Organic
  • Suspended solids
  • Turbidity
  • Algae
  • Odour
  • Fat,oil and grease
  • Small Foot Print
  • Heavy Metals
  • Colour & Disinfects water
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    Special Features of the Electro Coagulation Process Plant:

  • Removal of high Contaminant in the waste water
  • Save energies & Chemicals
  • Far less skill require in operating & maintenance
  • Noiseless Operation
  • Low capital,Operating & Maintenance Cost
  • Colour Removal
  • BOD Removal
  • COD Removal
  • Qualitative Comparision of STP's Commonly used in India with OSE's EC System :

    Waste Water Treatment System ABR : Anaerobic Baffled Reactor (Multi- Baffled Septic Tanks) Activated Sludge Aerated Reactor MBBR : Moving Bed Biofilm Reactor
    State / Flow of Treatment
    Bar Screen Bar Screen Bar Screen
    FOG Removal FOG Removal FOG Removal
    Anaerobic digestion with seperation and settlement in Primary tank. FOG removal at First & Second Baffle Equilization Equilization
    Anaerobic digestion with separation and settlement in Secondary tank. Reaction with Strong Aeration Reaction with Aeration + Thousand of plastic rings
    Filteration settling / Clarifying followed by decantation settling / Clarifying followed by decantation
    Collection and Tartiary Treatment byozone / chlorination Collection and Tartiary Treatment byozone / chlorination Collection and Tartiary Treatment byozone / chlorination

    Waste Water Treatment System SBR : Sequential Batch Reactor MBR : Membrane Bio Reactor OSE Electro Coagulation base waste water treatment system
    State / Flow of Treatment
    Bar Screen Bar Screen Bar Screen
    FOG Removal FOG Removal FOG Removal
    Equilization, Filling and Mechanical Mixing Equilization Equilization
    Reaction with Strong Aeration for 60-90 min batches Aerated Digestion with dewatering Electro Coagulation with primary oxidation
    settling / Clarifying followed by decantation Secondary Oxidation
    Collection and Tartiary Treatment byozone / chlorination Collection and Tartiary Treatment Filtration / Settling / clarifying followed by decantation

    Waste Water Treatment System SBR : Sequential Batch Reactor MBR : Membrane Bio Reactor OSE Electro Coagulation base waste water treatment system
    Advance
    Resistant to organic and hydraulic shock loads Resistant to organic and hydraulic shock loads Compact Design
    No Electrical Energy Require Greaywater can be managed concurrently Limited Expension possible with increase in Ring quantities
    Greaywater can be managed concurrently Can be built & repaired with locally available material Single Pass process : No sludge recycling
    Can be built & repaired with locally available material High Reduction of Organic No MLSS's required to operate
    Long Service Life Greaywater can be managed concurrently
    No Real problem with Flies & odour if used correctly High Reduction of Organic
    High Reduction of Organic No Real problem with Flies & odour if used correctly
    Moderate Capital cost, Low operating cost, depending on emptying cycles
    Increased Sludge Retention time( SRT 90 days ) allows for better digestion
    Difficult to destablize once activated

    Waste Water Treatment System SBR : Sequential Batch Reactor MBR : Membrane Bio Reactor OSE Electro Coagulation base waste water treatment system
    Advantage
    Greatly Reduce Retention time No Need for Settling / decantation,filters do the work of settlers Lowest Hydraulic retention time
    Main Plant has small foot print water quality is very good, resulting in reduced Tertiary treatments Lowest foot print /comparable to MBR
    Greaywater can be managed concurrently Increased sludge retention time ( 15 days)allow for better digestions Resistant to hydrulic shock
    Greaywater can be managed concurrently Easy to Modify & Upgrade
    High Reduction of Organic High Reduction of Organ
    No Real problem with Flies & odour if used correctly No Real problem with Flies & odour if used correctly
    Moderate Capital cost, Low operating cost, depending on comparable to MBBR
    Treat waste water on demand i.e. No water-system is shutdown & is restarted immediately without lag time
    NOT dependent on Biological or Environmental factors
    Average 3 HP connected Load for 10000 liters per hours flow rate
    Can be Skid Mountain & made portable

    Waste Water Treatment System SBR : Sequential Batch Reactor MBR : Membrane Bio Reactor OSE Electro Coagulation base waste water treatment system
    Disadvantages
    Required costant source of water . Minimum 10% of operational load is required per day Requires constant Electricity Requires constant Electricity
    Effluent from reactor must be filterdprior to further tertiary treatment Large foot print Large sludge generation due to low SRT's
    Low reduction of bacteria, thus requires tertiary treatment to remove pathogens e.g. chlorination or ozonation Low reduction of bacteria, thus requires tertiary treatment to remove pathogens e.g. chlorination or ozonation Longer sludge settling time, requires higer floculation aids
    Difficult to maintain as no bacterial redosing is done to maintain system

    Waste Water Treatment System SBR : Sequential Batch Reactor MBR : Membrane Bio Reactor OSE Electro Coagulation base waste water treatment system
    Disadvantages
    Requires constant Electricity Requires constant Electricity Requires constant Electricity
    High Sludge generation rates due to rapidshifts from Aerobic environment to anaerobic / anoxic environment Most Expensive System Generates 3-4 % wet sludge of waste water through put
    Require 40 -70 Mg per liter Alkalinity High Operation Cost No require any coagulation Aids to speed up the reaction
    Fed-Batch Process: lack of water can damage the processing in aerobic environment Limited operational life of filters (biomembranes) Limites operational life of electrode, requires timely replacement of Electrode
    Requires a variable aeration system, preferrably with multipal blowers Large buildup of sludge if bacteria are accidentally killed
    Sludge requires special treatment

    About Ozone

    The chemical reaction in ozone is pretty simple. Ozone is a form of oxygen that is created when electrical energy breaks apart an ordinary oxygen molecule (O₂), starting a chemical reaction that results in ozone (O₃). Electrical energy breaks the ordinary O₂ molecule into two O atoms. The free oxygen atoms unite with other O₂ molecules to produce ozone (O + O₂ = O₃).

    Ozone diagram

    Ozone is an unstable molecule because the 3rd oxygen atom is connected to the other two atoms with a weak bond (symbolized by the single line in the diagram). The weak bond is why ozone is such a powerful sanitizer.

    Ozone Applications

    • Air Treatment
    • Household
    • Aqua Culture
    • Laundry
    • Bottling plant
    • Pharmaceutical
    • Cold Storage
    • Poultry
    • Cooling Tower
    • Sewage Treatment
    • Swimming Pool
    • Food & Beverage
    • Wastewater

    SPECIAL FEATURES & BENEFITS

    • Ozone is 51% more powerful bacterial cell walls than chlorine.
    • Ozone kills bacteria 3000
    • Ozone is a most powerful broad spectrum microbiological control agent available. Ozone eliminates the use of hot water and conven
    • Ozone virtually eliminates all chemical usage
    • Ozone is chemical free, it produces no toxic byproducts.
    • Ozone has full FDA approval, for direct food contact application
    • Ozone is clean and environment friendly, its only byproduct is oxygen.
    • Ozone is extremely effective as a disinfectant at relatively low concentrations.
    • Ozone is very inexpensive to produce and has an unlimited supply
    • Ozone extents the shelf life of food products.
    • Ozone permits recycling of wastewater.
    • Ozone reduces TOC, COD and BOD from the water.

    Contact Us

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